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Model 921A Combustible Gas Meter

921A case
Optional equipment may be shown.

The Arbiter Systems®, Inc. Model 921A Combustible Gas Meter is a rugged, portable instrument that measures total combustible gases (TCG) in oil-filled transformer nitrogen gas blankets. TCG measurements have been shown to be good indicators of transformer health. See, for example, IEEE C57.104, "Guide for the Detection and Determination of Generated Gases in Oil-Immersed Transformers and their Relation to the Serviceability of Equipment," IEEE Insulating Fluids Subcommittee, Transformers Committee, Power Engineering Society, 1988.

Method

The Model 921A Combustible Gas Meter passes a sample of the unknown gas over a heated catalytic sensor along with instrument air to provide oxygen. The heat of oxidation of any combustible gases present is measured, and the meter automatically converts and displays the result directly in percent TCG.

Operation

Operation of the 921A is simple. Prior to making a series of measurements, a field calibration is performed using the supplied cylinders of Zero Nitrogen and 1% Methane calibration gases. This compensates for normal sensitivity variations due to sensor aging, gas impurities, environmental conditions, or other causes.

After initial field calibration is completed, TCG measurements are virtually automatic. The instrument air cylinder is left connected to the Model 921A and the TCG input port is connected to the gas sampling port of the transformer using the supplied sampling hose and oil filter assembly. The measurement cycle begins when the TCG key is pressed.

The Model 921A automatically performs the following measurement cycle. First, the sensor power is turned on and the sensor allowed to stabilize. Then 100% air is passed over the sensor to cancel drifts. Then 50% blanket gas is added to measure TCG. These steps are repeated, finishing with a final 100% air measurement to complete the drift cancellation. The sensor power is then turned off, and the measured TCG result is displayed. The entire process takes less than 45 seconds.

Other Features

The Model 921A also has a built-in gas pressure sensor. By connecting the gas sampling hose to the PSI port and pressing PSI, the blanket fill gas pressure can be accurately measured.

The Model 921A is provided with a hard-sided transit case, along with instrument air, nitrogen, and 1% calibration gas cylinders and all necessary regulators and accessories.

Model 921A Specifications

Input:

TCG:
Inlet Pressure  1 to 5 PSIG, nominal
Damage Limit  Vacuum to 30 PSIG
Gas Inlet  Female Luer Fitting
Pressure:
Damage Limit  Vacuum to 30 PSIG
Gas Inlet  Female Luer Fitting
Air:
Purity  Zero-Grade Instrument Air, 21.00% Oxygen
Inlet Pressure  20 to 25 PSIG or use supplied regulator
Air Inlet  Female Luer Fitting

Measurements:

TCG:
Range  0 to 10.0%
Accuracy  ±(5% of reading + 1 count)
Resolution  0.01% TCG
Calibration  1% Methane = 1% TCG
Sensitivity to Various Gases:
(reading for 1% gas in nitrogen, typical)
Methane  1.00
Carbon Monoxide  0.48
Hydrogen  0.86
Acetylene  1.9 to 2.0
Note: Interactions between the catalyst and acetylene cause the sensitivity to gradually increase during a sequence of acetylene measurements. This does not affect the sensitivity to other gases, and the effect is reversed on standing.
Ethylene  1.92
Ethane  1.64
Air (100%)  -0.07
Note: The thermal conductivity of air, being slightly higher than that of nitrogen, will cause a negative reading by virtue of differences in thermal conductivity. While not optimized as a thermal-conductivity detector, this is an indication that transformer gas is not reaching the Model 921A.
Pressure:
Range  0 to 15 PSIG
Accuracy  0.1 PSI

Power Requirements:

Internal Battery:
Type  Gelled-electrolyte lead-acid, 6 V / 4 AH
Operation  400 measurements on full charge
Charging Time  8 hours typical

General:

Physical:
Instrument  130 x 230 x 65 mm (5.125 x 9.125 x 2.625 in.)
Transit Case  400 H x 380 W x 240 D mm (16 x 15 x 9.5 in.)
Shipping 
533 x 533 x 533 mm (21 x 21 x 21 in.), container
9.5 kg (21 lbs)
Ships Federal Express with special shipping charges due to Dangerous Goods classification.
Weight  3 kg (7 lbs), net (instrument)
10 kg (22 lbs), with accessories
Environmental:
Temperature  Operating: 0° to 50°C
Nonoperating: -40° to +75°C
Display  16 character alpha-numeric supertwist LCD

Accessories:

Included:

Order Number: Description
AP0001800: Plug-in charger, 120 Vac UL/CSA
AP0002500: Automobile lighter adapter
AS0019100: Calibration gas regulators (2 each)
AS0019300: Transformer gas hose assembly
AS0019402: Calibration gas hose assembly (red)
AS0019406: Calibration gas hose assembly (blue)
AS0019500: Calibration Gas: Instrument Air
AS0019600: Calibration Gas: Zero Nitrogen
AS0019700: Calibration Gas: 1% Methane in Nitrogen
AS0020800: Particulate filter (2 each provided)
AS0026900: Transformer Hose In-Line Filter Kit
HD0031800: Transit Case
PD0010700: 921A Operation Manual

Available:

Order Number: Description
AS0020500: Syringe Adapter (Kit of 5 each)
AS0035100: Annual Filter Maintenance Kit